Interesting!
Are you uploading as Serial only, or Serial + Mass Storage, or Serial + WebUSB or some other variant?
I ask because I had a board myself recently that was throwing SD card errors, prompting me to create the thread:
However I managed to still get the error with Verbose logging on. But I found that uploading with WebUSB off (i.e. Serial only) fixed it.
Prof, is there some common factor at the root of these observations that could be connected somehow?