The Power Problem

If you work with electronics on a semi-regular basis, one of the things you really need is a bench power supply. They are practical, not overly expensive and once you buy one, you’ll be using it for many years to come. Personally, I only have two power supplies. However, I regularly look for a better one, so maybe I can help people figure out what to look for…

My power supplies

Yihua 305D

16_18_4_12_dc_power_supply_add02

This is a very basic analog switching power supply. 0-5A, 0-30 volts, max 150W, there are a thousand like it on Amazon, including a newer version of the same thing.

It has the functions you need in a lab power supply:

  1. voltage readout
  2. current readout
  3. voltage limit knob(s)
  4. current limit knob(s)

The current limiter is important, because it can work sort of like a fuse and save your electronics from burning up if you do something wrong. It also lets you use the power supply as a battery charger without having to worry about overheating the batteries.

However, there are a couple of reasons why this isn’t my everyday power supply:

  1. the analog knobs are easy to change accidentally, or drift slightly over time.
  2. there is no button for disabling the output while adjusting the current or voltage
  3. 5A is not enough to power a lightsaber blade

Gophert CPS-3220

At the time, most lab power supplies would only supply up to 3A, and finding one that could power a blade was tricky. However, after much looking, I found something similar to this on ebay.

This one has digital controls (although not very good ones) and it can produce up to 20A of current, which is enough to power a blade for testing. It’s also nice and stackable. The biggest drawback is that the power output is on the back for some reason. Not a big deal since I rarely unplug it.

So this is is basically what I use most of the time, and most of the time it’s set for about 4 volts, similar to what a fully charged lithium-ion battery would produce. However, I still dream of a better one…

What to look for

Ok, so lets talk about some of the features available in a power supply that you may or may not want. However, don’t expect this section to be super-helpful, because most people don’t need most of these features…

Good controls

This is obviously a matter of taste, but I don’t want too many buttons, yet I want it to be quick and easy to operate. Some power supply makers clearly think that more buttons is better, I don’t.

Digital controls

Unfortunately, digital controls tends to be a little more awkward to use than analog controls. However, I like that they don’t drift, and changing the accidentally is usually not something that can happen.

High-precision readout

Some power supplies are better and more precise than others. This takes many forms. Some cheap ones will be off by several percent when you measure the voltage with a multimeter. For hobby purposes, this usually doesn’t matter much, just check the output with a multimeter if you need precision. DO NOT trust what the manufacturers say. The power supply might have a 4-digit readout, but still be off by several percent…

Low ripple / fast load response

Precision comes in several forms. One of those is ripple, which is how much the voltage will wiggle up and down during operation. Ripple can become much worse if you hook up something that turns on/off quickly, like a PWM-controlled LED. A quality power supply has a bunch of capacitors that keep the voltage steady, but again, for most hobby use almost any power supply will be good enough. However, there are cases when this matters, like if you’re trying to run a high-powered PWM-controlled LED and an audio circuit at the same time.

Multiple outputs

Some power supplies have multiple outputs. However, buying one that has three outputs seems to be more expensive than buying three individual power supplies, so I’m not sure why anybody would want that. Maybe to save space? It should be noted however that having multiple power supplies (or one that can generate multiple outputs) can sometimes be very handy, it’s just not a common occurrence.

Programmable

Some power supplies are “programmable”, but it’s not always clear what that means. In some cases it just means that there are some memory buttons to save/restore previous settings. Sometimes it means that there is a serial port or USB port that lets you access the readouts and change settings from a computer. Not something I’ve ever felt a need for though.

Linear

Some people swear by linear power supplies. Linear power supplies use an old-fashioned transformer design and linear components. Linear power supplies tends to be larger, heavier and less efficient, but in return they tend to have lower ripple and better load response. Nowadays you pay a lot extra for a linear power supply (unless you find one on craigslist or something) but I doubt any of us would actually notice the difference.

Moar Powah!

My current power supply can produce 20 amperes. However, I do have one LED that draws up to 36A, and I have dreamt up some designs that draw even more. It would be cool to have a power supply that could power these things. However, be warned, above 30A, things start melting, catching on fire or just plain explode if something goes wrong… More power isn’t always better.

Brand names

Unfortunately, this is a space where branding comes at a HIGH premium. Most lab equipment brands make power supplies as well, but these start at a few hundred dollars and go up from there. Some of these branded ones are excellently engineered masterpieces, and some are just re-branded version of something much cheaper. Unfortunately there is usually no easy way to tell which is which.

Ok, that was unhelpful, now what?

Go to Amazon, find something that provides at least 10A and have reasonable controls. Check the reviews, check how many it sells per month. If they both seem reasonable, try it. Maybe drop a post here about how it worked out.

Here is a link to one such possibility:
https://www.amazon.com/dp/B0C1SHSPPJ

4 Likes

One more thing…

Once you have a power supply, you need a way to connect it to things.
I highly recommend getting some of these:

https://www.amazon.com/gp/product/B083S61K2L

The female version is also good if you have headers you want to connect to.

In addition, I recommend hooking up a JST connector, and use that connect to builds in progress. This is the same connector used for batteries by TCSS and others. If you don’t know what connector you’re going to need, or if you’re too lazy to crimp the JST yourself, you could buy something like this:

which will let you connect to anything.
Just beware that some of these multi-adapter things have open pins sticking out, which can lead to shorts.

EDIT:
I noticed that this cable, and indeed most of them have MALE JST connectors, which is not what is usually on a TCSS battery. Caveat Emptor!

1 Like

It’s not at all helpful for your problem, (it’s not much different from what you have in that YIHUA), but I’ve been using a KORAD KD3005P and it seems pretty decent. Controls are dead-simple, but they’re pretty easy to use. There’s a couple different modes for “locking” the controls and turning on and off the supply, which is nice.

Allegedly you can also connect it to a PC via serial, but similarly to you, that seems unecessary for me. I only have the one that can be hooked up to a PC cause I got it for cheaper than the one that can’t be. But normally the non-“programmable” one is ~$20 cheaper.

It does 0-5A and 0-30V also, and I’ve measured it with a multimeter and it’s usually pretty accurate to what it says on the display. ± a few mA and [mV * 10], but certainly accurate enough that I don’t worry about it being off to damage anything.

I won’t ramble on much more about the features, it’s pretty standard stuff generally speaking, but it had a nice price and good reviews and I’ve so far liked it, so, yeah. :slight_smile:

https://www.amazon.com/KORAD-KD3005P-Programmable-Precision-Adjustable/dp/B018V3CQO0

EDIT: I just realized the YIHUA is analog, so I suppose that’s a plus of this guy (being linear). But still, generally speaking very similar specs.

I am very much in the market for a first bench power supply so thanks for the info!

Can you hook this guy up to a proffie test board and then fire up a full blade?

That seems to be a key point. Voltage comes easy, amperage is a bit tricky.

Not with 5A, no. Would need ~10A at the absolute least… you probably want the same or greater than the recommended rating for pixel batteries: 15A.

Good variable power supplies that can provide that much though come at a high premium…

1 Like

I’m noticing my baseline amazon options have a few models that scale up to 10 amp. Then there’s a jump. Interesting.

With a 10 amp model I should be able to confidently test sound an accent pixels.

Then I can try out a blade with absolutely no confidence. Less white and then all the way up to lightning block.

Now I’m thinking about protection circuits. If I overdraw amperage it trips the protection in my LI batteries. Do you get the same functionality with a power supply?

Power supplies work differently. If you try to draw too much power, the voltage goes down.

Even 3A would be enough for that.

10A is enough for almost all blades, except some quad-strip monsters.
Blades can peak above 10A right when you turn them on, which is why 15A batteries are usually recommended. However, since power supplies don’t cut the power, but instead reduces the voltage temporarily, you don’t necessarily need 15A in a power supply to test blades.

This power supply is on sale for prime day (or whatever).
https://www.amazon.com/gp/product/B09BFCF13Y/

I just ordered one.

1 Like